Schwarzweißes 3D Rendering eines Klumpenbrechers

Lump breaker

Breaker for reliable processing of your products

Pressure, temperature and humidity cause bulk materials to clump together and partially cake into a monoblock. The lump breaker ensures that the agglomerates are safely broken up: from slight clumping to completely hard-packed units. This ensures your product flow during handling and supply to the production line.

Advantages for your bulk material handling

Robust construction

Many years of experience with a wide variety of products are the basis for this technique.

Standardised and customised versions

1, 2 or multi-shaft versions for the best possible adaptation to your application.

Dust-free breaker

Closed operation for a safe and environmentally friendly overall concept.

Coarse reduction of the products

Guarantee of trouble-free operation of the system.

Breaker for breaking up agglomerates

Nahaufnahme von den Rotorleisten eines Klumpenbrechers
  • Breaking up of agglomerates in the chemical industry, e.g., powders, salts, blocked granulates and similar products
  • Polished versions: for fast and hygienic cleaning for food applications
  • Quick cleaning due to pull-out device and inflatable seal
  • Different sealing systems: stuffing box, shaft sealing, or special sealing systems for food or chemical applications
Nahaufnahme von Zerkleinerungswalzen
  • Gas-tight design of the breakers, even with the most difficult processes
  • Integration of washing nozzles for the safe removal of product residues
  • Version for gas or dust hazardous areas (zone 1/2 or 21/22) is possible
  • Robust, compact crusher housing in welded construction for integration into existing plants

Finding a solution together

Whether it is components, systems or complete turnkey solutions “as a service”: Let our bulk material experts advise you on your challenges.

FIND A SOLUTION WITH US

Our solution in action

Extendible single-shaft lump breaker
Day silo with multi-shaft breaker
Roller crusher for ammonium chloride

Requirement

Zinc carbonate agglomerates were to be broken up during the ongoing process for a customer in the chemical industry. In addition, the breaker had to be easy to clean, as the product is highly adhesive.

Die Lösung

  • The lump breaker is completely made of stainless steel 1.4301 (AISI 304) with a polished finish.
  • The single-shaft lump breaker is available as a double and equipped with a pull-out device.
Einwellenklumpenbrecher von oben

Requirement

Within the scope of an EMDE bulk batch project, various precursors and chemicals for building materials had to be dosed and processed. One of the aggregates had a strong tendency to block in the day silo.

The solution

  • In order to break up and discharge the agglomerates, the silo has several breaker shafts which additionally ensure the feed to the discharge screw.
  • The day silo contains a discharge screw for discharging the product.

Requirement

For the project, big bags heavily blocked with ammonium chloride had to be emptied.

The solution

  • Before breaking up, the big bags are manually cut open on 3 sides.
  • The product then falls as a monoblock into a 4-roller crusher.
Nahaufnahme von den Walzen eines Klumpenbrechers

Application areas

Außenbereich eines Baufstoffunternehmens am Morgen

Building materials industry

Chemiepark am Morgen

Chemical industry

Mitarbeiter der Kunststoffbranche mit einem Haufen Kunststoffgranulat

Plastics industry

Geöffnete Fässer mit Schüttgut

Food industry

Mitarbeiter der Recyclingbranche in einer Müllhalle

Environmental technology & recycling

Solutions

Filling

Accurate filling systems for big bags, containers, drums or octabins.

See solutions

Emptying

Systems for the dust-free emptying of big bags, containers, drums and octabins.

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Conveying/Dosing

Conveying systems and dosing systems manufactured for your application.

See solutions

Batching/Mixing/Crushing

We dose, mix, and break up your bulk material.

See solutions

Contact

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