Automated and dust-free emptying of big bags
Material handling for hazardous products or bulk goods is increasingly being handled using big bags. For this reason, we have developed the automatic emptying system for big bags. With maximum emptying performance and semi-autonomous handling of big bags, this system is an absolute novelty on the market.
The process is automated: The big bag is hooked in at the pick-up point by the operating personnel, then fed fully automatically to the emptying position via a positioning system, then cut open by a circular knife and emptied. Thanks to the use of the circular blade, even bulk materials that form strong bridges or are agglomerated can be discharged from the big bag safely.
Fully automatic system for emptying
Hazardous bulk materials
Your employees do not have to expose themselves to any danger.
High emptying capacity
Emptying of up to 25 big bags per hour possible.
Efficient handling
Automated big bag handling guarantees high system availability.
Ready for Industry 4.0
Intelligent networking of machines and processes.
Product features of our automation solution
Systematic
- Possible integration of further peripheral components such as empty bag compressors etc.
- Overall concepts with all necessary safety devices
Automated
- Robot-controlled feeding of the bulk material into the processing process
- Dust-free emptying of big bags with and without discharge spout
- Ideal for applications in areas with hazardous substances and in multi-shift operation
Networked
- Intelligent networking of machines and processes thanks to connection and monitoring in the MES system
- Reliable automatic operation even in industrial environments
Finding a solution together
Whether it is components, systems or complete turnkey solutions “as a service”: Let our bulk material experts advise you on your challenges.
Our solution in action
Requirement
Dust-free emptying of big bags with shredded Li-ion batteries for conveying to a downstream process with as little operator intervention as possible.
The solution
- A semi-automatic big bag discharger system was used for this project
- The rotating circular blade automatically cuts open big bags with and without discharge spouts
- The product is fed to the downstream process via a screw discharge base and a discharge screw
- The traverse automatically places the emptied big bag in the big bag compactor (BSV)
- Operator intervention is only necessary when hanging the big bag in the automatic traverse and when changing the BSV big bag
Requirement
Big bags should be emptied automatically.
The solution
- The operator manually hooks the big bag loops onto a lifting beam.
- The big bag is automatically lifted to the emptying position and emptied by itself.
- The completely emptied big bag is automatically unhooked from the lifting beam and pressed in a big bag compactor to save space.
Solutions
Filling
Accurate filling systems for big bags, containers, drums or octabins.
Emptying
Systems for the dust-free emptying of big bags, containers, drums and octabins.
Conveying/Dosing
Conveying systems and dosing systems manufactured for your application.
Batching/Mixing/Crushing
We dose, mix, and break up your bulk material.
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