Schwarzweißes 3D Rendering einer vollautomatischen Big Bag Befüllstation

Automatic big bag filling

Filling 4-loop big bags without operator intervention

Material handling for hazardous products or bulk materials is increasingly being handled with big bags. For this reason, we have developed the fully automatic filling system for big bags. With the highest filling capacities and the completely self-sufficient handling of 4-loop big bags, this system is an absolute novelty on the market.

The process is fully automated: Picking up the big bag from a pick-up station, feeding it into the filling position via a robot-controlled handling system, connecting the filling spout to the filling head and closing it after filling.

Advantages for your bulk material handling

High filling performance

The automatic filling system fills even the most difficult bulk materials.

Efficient handling

The automated big bag handling guarantees high system availability.

Filling hazardous bulk materials

Your employees do not have to expose themselves to danger.

Ready for Industry 4.0

Intelligent networking of machines and processes.

Our fully automatic big bag filling stations

Roter Roboter setzt einen Big Bag in die Big Bag Befüllstation
  • Ideal for applications in areas with hazardous substances and for systems in multi-shift operation
  • Intelligent networking of machines and processes thanks to connection and monitoring in the manufacturing execution system (MES)
  • Reliable automatic operation even in industrial environments
  • Robot-controlled feeding and hooking of the 4-loop big bags (loops in the load hooks)
  • Dust-tight filling nozzle connection via inflation hose
  • Hanging filling, making complete expansion of the big bag possible
  • Automatic big bag closure through self-sufficient clip closure system
Roter Roboter setzt Big Bags in die vollautomatische Befüllstation ein
  • Problem-free filling of FIBC with inliner through prior inflation of the big bag by inflation devices
  • Effective compaction of the products during the filling process and vibration decoupling
  • Automatic feeding systems of pallets with pallet magazines – integrated conveyor technology for pallets
  • Possible integration of further peripheral components such as paper feeders, label printers, etc.
  • Complete concepts with all necessary protective devices

Finding a solution together

Whether it is components, systems or complete turnkey solutions “as a service”: Let our bulk material experts advise you on your challenges.

FIND A SOLUTION WITH US

Our solution in action

Fully automatic filling station for building materials
Fully automatic filling station for building materials

Requirement

The fully automatic filling of 30 big bags per hour with sand.

The solution

  • The empty big bags are gripped fully automatically from a stack by a robot and fed to the filling station.
  • The filling process, the closing of the big bags, the feeding of the pallets and the removal of the filled big bags are also automated.
Roter Roboter greift in einer Halle einen Big Bag von einem Stapel

Requirement

The fully automatic filling of 30 big bags per hour with sand.

The solution

  • The empty big bags are gripped fully automatically from a stack by a robot and fed to the filling station.
  • The filling process, the closing of the big bags, the feeding of the pallets and the removal of the filled big bags are also automated.
Befüllstation mit grünem Roboter in einer Halle

Application areas

Außenbereich eines Baufstoffunternehmens am Morgen

Building materials industry

Chemiepark am Morgen

Chemical industry

Mitarbeiter der Kunststoffbranche mit einem Haufen Kunststoffgranulat

Plastics industry

Geöffnete Fässer mit Schüttgut

Food industry

Mitarbeiter der Recyclingbranche in einer Müllhalle

Environmental technology & recycling

Our Solutions

Filling

Accurate filling systems for big bags, containers, drums or octabins.

See solutions

Emptying

Systems for the dust-free emptying of big bags, containers, drums and octabins.

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Conveying/Dosing

Conveying systems and dosing systems manufactured for your application.

See solutions

Batching/Mixing/Crushing

We dose, mix, and break up your bulk material.

See solutions

Contact

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