Feeding, mixing & crushing

Feeding, crushing and mixing in process engineering

The process requirements for bulk material mixing plants are constantly increasing. Our solutions include the dosing, mixing and crushing of your products within a modular, continuously expandable, feeding system with latest control technology. The high level of comfort and accuracy with reduced operating costs due to a high degree of automation guarantee you profitable benefits.

Eine Chargier- und Dosieranlage im beengtem Raum.Eine Chargier- und Dosieranlage im beengtem Raum.

The EMDE Bulk Batch System for building materials

Requirement

The aim of the project was to produce different mortar mixtures in confined and existing conditions.

The solution

  • The various products are fed into the process via pneumatic conveyor systems, or manually via bag chutes or big bag emptying stations.
  • The individual components are then gravimetrically dosed into containers.
  • A lift system transports the containers to the mixer, where they are emptied and mixed for further processing.

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Das EMDE Bulk Batch System in einer Produktionshalle.Das EMDE Bulk Batch System in einer Produktionshalle.

Feeding system for the chemical industry

Requirement

To produce colour mixtures, different products have to be dosed according to the recipe for the mixing process in a very small space.

The solution

  • The EMDE Bulk Batch System has a central recipe management system for this purpose.
  • Depending on the requirements, the required products are dosed into the mobile containers and transported to the existing mixing system via the container system.

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Eine blaue Industrieanlage, die Schüttgut chargiert und mischt.Eine blaue Industrieanlage, die Schüttgut chargiert und mischt.

Bulk material feeding and mixing plant for the plastics industry

Requirement

For the production of friction linings, different containers have to be emptied and mixtures have to be created that are accurate to the recipe.

The solution

  • The various products are dosed into the containers at different positions via big bags and sacks.
  • With the EMDE Bulk Batch System, the containers are charged to the mixing system.

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Eine Schüttgutanlage für Lebensmittel mit integrierten Schutzsystemen.Eine Schüttgutanlage für Lebensmittel mit integrierten Schutzsystemen.

Bulk Batch System for food

Requirement

Concept for the production of baking premixes in compliance with all product hygiene and cleanliness requirements.

The solution

  • Different types of containers are loaded.
  • The products are dosed in containers at different points.
  • The concept includes integrated protection systems to avoid contamination.
  • The EMDE Bulk Batch System takes over the transport of the containers within the plant.

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Eine Industrieanlage mit Chargiersystem für Umwelttechnik und Recycling.Eine Industrieanlage mit Chargiersystem für Umwelttechnik und Recycling.

Feeding system for environmental technology and recycling

Requirement

The provision of containers with concrete mixes for the disposal of waste.

The solution

  • A complex conveyor system on several levels for transporting the containers.
  • Several docking stations with automatic docking of the containers.
  • The provision of the containers with the premixes on different, vertical and horizontal levels.

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Ein grüner Roboterarm.

Finding a solution together

Whether it is components, systems or complete turnkey solutions “as a service”: Let our bulk material experts advise you on your challenges.

FIND A SOLUTION WITH US

A selection of our components

Ein 3D-Produkt-Rendering der EMDE Chargieranlage.

Feeding and dosing systems

The Bulk Batch System, the optimal solution for dosing and distribution of bulk materials.

Ein 3D-Produkt-Rendering des EMDE Schneckenmischers.

Screw mixer

Single-shaft mixer for gentle batch mixing processes.

Ein 3D-Produkt-Rendering des EMDE Klumpenbrechers.

Lump breaker

Proven advance breaking up of your bulk materials in 1-, 2- or multi-shaft versions.

Ein 3D-Produkt-Rendering der EMDE Automatisierungstechnik.

Automation technology

Optimised processes by networking of your machines and devices; Industry 4.0.

Ein 3D-Produkt-Rendering des EMDE Leersackverdichters.

Empty bag compressor

The economical solution for disposing of your big bags or empty bags.

Ein 3D-Produkt-Rendering des EMDE Fördersystems zur pneumatischen Förderung.

Pneumatic conveying

Product conveying by pressure or suction conveyor systems.

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